GTG hanger system

   GTG hanging conveyor system has been digitized for flexible application in transporting raw materials in the Textile and Home Textile industry. This is the diverse conveyor system that helps reduce labor, increase labor productivity in manufacturing activities. INA's automated hanging conveyor system will save transportation time, so workers can focus more on sewing processes, enhance product quality control. Additionally, the system is very flexible, quickly adjustable to meet the expanding and changing production needs. As a result, the normal conveyor productivity will increase by around 10% or more compared to traditional conveyor systems depending on the skills of workers, supervisors, and the type of products.

 

The system applies overhead conveyor technology combined with RFID technology. The product assembly process will be updated on the system. Hanging hooks with RFID readers will move precisely through each production stage until the product is completed. The production process is entirely automated and traceable. INA's automated hanging conveyor system is computer-controlled, so production-related information and data can be monitored and controlled to optimize production capacity, reduce finished product congestion on the sewing line, and reduce finished products in storage by about 75%.

 

 

Operation of GTG Hanging Conveyor System

 

1. Workers place finished products on a hanging rack from the stacking station

 

1. The hanging hook moves along pre-programmed routes to the next station

 

1. Products are assembled together at each subsequent sewing station

 

1. Products continue to be sewn at the next stations

 

1. The final products are inspected and approved

 

1. Approved products at the unloading station

 

1. Empty hanging racks return to the stacking station

 

Benefits of Using INA's Smart Hanger System

 

• Automated transportation of assembly parts significantly reduces labor costs and time

 

• Reduce finished product circulation time by up to 95% by eliminating transportation, bundling, and handling time as each

 

• assembly part is automatically sent to the next operator

 

• Reduce job schedule to ensure uninterrupted workflow

 

• Significantly reduce surplus work

 

• Reduce sewing time by over 50%

 

• Current job progress is lower (lower inventory costs)

 

• Efficient, clean production reduces the need for cleaning and ironing clothes

 

• Improve product quality and labor productivity through a smooth and consistent workflow

 

• Shorten delivery and product release time

 

• Accurate quality control, monitor at every stage of production for worker performance and productivity to meet customer requirements

 

• Efficient resource allocation based on accurate worker performance tables over time

 

• Workers can log out and change workers easily as production is automatically calculated

 

• Easily handle multiple designs, small and large orders